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Shell and Tube Heat Exchanger--- Full Hydrostatic Pressure Testing & Quality Assurance for Industrial Safety

Shell and Tube Heat Exchanger--- Full Hydrostatic Pressure Testing & Quality Assurance for Industrial Safety

Shell and Tube Heat Exchanger with hydrostatic testing

TEMA Heat Exchanger for industrial safety

Industrial heat exchanger with quality assurance

Place of Origin:

China

Brand Name:

YUHONG

Certification:

ABS/NB/ASME/PED

Model Number:

Shell and Tube Heat Exchanger

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Product Details
Condenser Design:
TEMA
Empty Weight:
11800kgs
Design Temperature:
-29°C To +400°C (-20°F To +750°F)
Design Tempressure:
535/462degree
Highlight:

Shell and Tube Heat Exchanger with hydrostatic testing

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TEMA Heat Exchanger for industrial safety

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Industrial heat exchanger with quality assurance

Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
negotiable
Packaging Details
Sea Worthy Package
Delivery Time
30-150 days
Payment Terms
L/C,T/T
Supply Ability
2000 sets/year
Product Description
Shell and Tube Heat Exchanger - Full Hydrostatic Pressure Testing & Quality Assurance
Yuhong Shell and Tube Heat Exchanger is designed and manufactured in strict accordance with ASME BPVC, TEMA, ABS, GB150 international standards. Our heat exchangers are widely used in petrochemical, oil & gas, power generation, marine, offshore, metallurgy and HVAC systems.
What makes Yuhong different is our strict implementation of full hydrostatic testing for every single unit. Hydrostatic pressure testing is not only a final inspection but a core quality control procedure throughout production. It ensures your heat exchanger can safely withstand design pressure, prevent leakage, resist fatigue, and achieve long service life under harsh working conditions.
Yuhong provides complete testing reports, material certificates, and full quality documentation to meet your project inspection and acceptance requirements.
Why Hydrostatic Testing Is Critical
Hydrostatic testing is the most important safety verification for pressure equipment. It is used to:
  • Verify the strength and rigidity of shell, tube bundle, tube sheet and flanges
  • Check for leakage at welding joints, tube expansion and sealing surfaces
  • Eliminate residual stress caused by manufacturing and welding
  • Confirm stability under overpressure conditions
  • Ensure compliance with ASME, TEMA, ABS and other third-party standards
Without qualified hydrostatic testing, heat exchangers face risks of cracking, leakage, rupture and safety accidents during operation.
Yuhong Hydrostatic Testing Procedure & Standards
All Yuhong shell and tube heat exchangers undergo complete hydrostatic testing before delivery:
Shell-Side Hydro Test
  • Test pressure: 1.5 × Design Pressure
  • Holding time: ≥ 30 minutes
  • Inspect for deformation, leakage or seepage
Tube-Side Hydro Test
  • Test pressure: 1.5 × Design Pressure
  • Holding time: ≥ 30 minutes
  • Check tightness of tube-to-tube sheet joints (expansion & welding)
Full Assembly Test
  • Final integrated pressure test
  • Inspect flanges, covers, nozzles and gaskets
  • Confirm overall safety and reliability
All tests are performed with clean water, under controlled temperature, and recorded with complete data for inspection.
Main Technical Parameters & Testing Standards
Item Specification & Standard Yuhong Testing & Custom Service
Design Standard ASME BPVC, TEMA (C/T/R), ABS, GB150 Fully comply with your project standard
Type Fixed Tube-Sheet / U-Tube / Floating Head Custom structure for your working condition
Design Pressure 0.1 - 60 MPa Hydro test at 1.5 × design pressure
Design Temperature -196℃ - 600℃ Material & test compatible with temperature
Shell Material Carbon Steel, Alloy Steel, SS304, SS316L, Duplex Steel Material test certificates available
Tube Material Stainless Steel, Titanium, Copper-Nickel, Alloy Tube quality & pressure tested
Heat Exchange Area 1 - 3000 ㎡ All sizes fully hydro tested
Hydro Test Standard 1.5 × Design Pressure Full test report & pressure record
Holding Time ≥30 minutes Extended test for critical equipment
Testing Medium Clean water Special medium available on request
Certification Material Test Reports, Pressure Test Records, ABS/ASME Documentation Full quality dossier for inspection
Key Advantages of Yuhong Hydrostatic Testing
Guaranteed Safety & Reliability
1.5× overpressure testing ensures your heat exchanger is safe under actual working pressure and avoids risks of cracking or leakage.
Full Compliance with International Standards
Testing strictly follows ASME, TEMA, ABS requirements, satisfying third-party inspection, ship classification, and project acceptance.
Leak-Proof Tube-to-Tube Sheet Joints
Hydro testing directly verifies the quality of expansion and welding, ensuring zero leakage during long-term operation.
Elimination of Welding Residual Stress
Pressure holding process helps release stress, improving fatigue life and stability under thermal cycling.
Complete Quality Documentation
We provide pressure test records, inspection reports, material certificates, and data reports to support your acceptance and audit.
Stable Performance in Harsh Environments
Especially suitable for marine, offshore, high-pressure, high-temperature working conditions where safety is critical.
Yuhong One-Stop Quality & Service System
  • Standard-Based Design - Professional engineering design according to ASME, TEMA, ABS or your specified standard
  • Strict Material Control - Full material inspection and certification to ensure pressure-bearing capacity
  • Full Hydrostatic & Leak Testing - Shell side, tube side, and assembly pressure testing for every unit
  • Non-Destructive Testing (Optional) - UT, MT, PT, RT available for critical welding joints
  • Complete Documentation - Test reports, quality certificates, MDR, ITP documents for customs and inspection
  • Installation, Commissioning & After-Sales Support - On-site guidance, maintenance, and 24-hour technical support
Yuhong Shell and Tube Heat Exchanger (ASME / TEMA / ABS) with full hydrostatic pressure testing ensures your equipment is safe, reliable, and compliant with international standards.
We regard pressure testing as the bottom line of quality. Every heat exchanger you receive has passed strict verification and can operate stably for a long service life.
Contact us with your design pressure, standard requirements and process parameters, and we will provide a professional solution with complete testing and certification.
Ratings& Review

Overall Rating

4.3
Based on 50 reviews for this supplier

Rating Snapshot

The following is the distribution of all ratings
5 stars
33%
4 stars
67%
3 stars
0%
2 stars
0%
1 stars
0%

All Reviews

D
Dilshod Karimov
Uzbekistan Jan 12.2026
We integrated this into our natural gas processing line. The fixed tube design is very compact and fits our layout perfectly. You can tell the materials are heavy-duty—it handles high pressure without a sweat.
A
A*d
Saudi Arabia Dec 29.2025
We installed this heat exchanger at our petrochemical facility in Jubail Industrial City back in March. The ASME VIII-1 certification was non-negotiable for us, and this unit delivered exactly what we needed. The SA516 Gr485 shell material has held up exceptionally well against our high-temperature process streams, even during the peak summer months when ambient temperatures exceed 45°C. What impressed me most was the quality of the welding—our inspection team did radiography testing on random seams, and all passed with flying colors. The supplier kept us updated throughout fabrication with photos and progress reports, which built a lot of trust. We've had zero leaks or performance issues since startup. Definitely planning to order another unit for our expansion project next year.
John
United States Dec 9.2025
We purchased this heat exchanger for a critical amine service in our Texas plant. The ASME VIII-1 stamp gave us the confidence we needed for regulatory compliance. Upon arrival, our third-party inspector did a thorough check—he was impressed by the weld quality and the precise thickness of the SA516 Gr485 shell. It's been running continuously for six months now with zero issues. The documentation package (including material test reports and NDT reports) was complete and well-organized. Definitely a supplier we'll consider for future expansions.

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