Heavy Duty U-Bolts & Pipe Clamps for Heat Exchanger Tube Bundle
Yuhong Group Co., Ltd. is a specialized manufacturer and global supplier of heavy-duty industrial fasteners, pipe support systems, and precision components for pressure equipment. Operating through www.tema-heatexchanger.com, we supply custom industrial U-bolts engineered to withstand severe thermal expansion, high mechanical vibration, and corrosive process environments in oil refining, petrochemical, and power generation facilities.
Whether you are securing a u tube bundle inside a high-pressure shell and tube heat exchanger, anchoring an air cooler finned tube bundle, or procuring complete replacement hardware alongside a custom heat exchanger tubesheet, Yuhong Group delivers certified, precision-threaded U-bolt assemblies.
Product Types & Structural Configurations
Our custom U-bolts and piping support clamps are manufactured according to DIN, ASME/ANSI B18.31.5, and MSS SP-58 standards to meet varied industrial piping and bundle fixing requirements:
- Standard Round Bend U-Bolts: Designed for securing process piping, tubing runs, and cylindrical pressure equipment.
- Long Shank & Extended Leg U-Bolts: Custom-manufactured to accommodate heavy thermal insulation, guide plates, and thick baffle plates inside a shell & tube heat exchanger.
- Square Bend & Square Corner U-Bolts: Engineered for structural channel frames, air-cooled heat exchanger supports, and box headers.
- Neoprene / Thermoplastic Coated U-Bolts: Features anti-vibration insulation sleeves to prevent galvanic corrosion and wear between dissimilar metals.
Materials & Quality Verification
To prevent stress corrosion cracking (SCC) and thread galling under severe operating conditions, Yuhong Group enforces strict raw material traceability and performing 100% Positive Material Identification (PMI) testing prior to shipment:
| Material Grade Category |
Specific Alloy Specifications |
Industry Application |
| Austenitic Stainless Steel |
SS304/304L, SS316/316L, SS321, SS347 |
Offshore platforms, marine environments, process cooling loops |
| Duplex & Super Duplex |
UNS S31803 (2205), UNS S32750 (2507) |
High-chloride chemical media, sour gas service |
| High-Nickel Alloys |
Inconel 625, Incoloy 800/825, Hastelloy C276 |
High-temperature refinery units and furnace gas applications |
| Carbon & Alloy Steel |
ASTM A193 B7 / A194 2H, ASTM A320 L7 (Zinc-Plated / HDG) |
Standard temperature/pressure process piping |
Associated Hardware & Spare Parts Supply
We provide fully assembled U-bolt fastener sets to ensure rapid installation during turnarounds and maintenance shutdowns:
| Component |
Function & Engineering Highlight |
| Heavy Hex Nuts |
ASTM A194 Grade 8/8M or 2H nuts provided in double-nut configurations to prevent loosening under continuous equipment vibration. |
| Flat & Spring Lock Washers |
Distributes bolt clamping load evenly across support frames and guards against thread fatigue. |
| Thermoplastic Sheathing / Rubber Liner |
Protects the outer surface of a finned tube bundle or process pipe against fretting wear and mechanical damage. |
| Backing Plates / Saddle Clamps |
Heavy forged or stamped steel plates designed to stabilize long tube bundle assemblies inside exchanger shells. |
Key Advantages & Application Suitability
- 100% PMI Material Verification: Every batch of stainless steel and alloy U-bolts undergoes handheld XRF spectroscopy inspection to guarantee exact chemical composition (Cr, Ni, Mo content).
- Precision Threading & Anti-Galling: Rolled threads engineered for uniform load distribution and smooth engagement, minimizing thread seizure under high torque.
- Severe Duty Vibration Resistance: Double-nut locking mechanisms safeguard internal u tube bundle structures against flow-induced vibration (FIV).
- Protective Packaging: All threaded ends and polished shanks are encased in protective mesh sleeves to ensure zero thread deformation during transatlantic shipping.
Engineering Knowledge: Technical Considerations for Selecting U-Bolts in Heat Exchangers
When specifying custom U-bolts for a shell and tube heat exchanger or air cooler support frame, process engineers and procurement specialists should evaluate these critical technical factors:
- Thermal Expansion Differential: Carbon steel shells expand at different rates than stainless or nickel alloy tube bundles. U-bolts used as tube guides must allow axial sliding clearance to prevent tube buckling during thermal cycling.
- Galvanic Corrosion Protection: When securing a copper alloy or stainless steel tube bundle to carbon steel baffle plates, non-conductive isolation pads or coated U-bolts must be used to prevent galvanic corrosion.
- Thread Engagement & Double-Nutting: In high-vibration applications, ensure thread length accommodates two heavy hex nuts plus a washer with a minimum of 2-3 full threads protruding.
Request a Technical Quote
Need high-grade SS316/Alloy U-bolts, custom u tube bundle supports, or precision heat exchanger tubesheet fabrications?
Contact the Yuhong Group technical sales team today:
