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Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption

Energy Efficient API 661 Compliant Air Cooled Heat Exchanger with Reduced Water Consumption

Energy Efficient Air Cooled Heat Exchanger

API 661 Compliant Air Cooler

Reduced Water Consumption Tube Bundle

Place of Origin:

China

Brand Name:

YUHONG

Certification:

API 661, ASME, ISO 1370, PED

Model Number:

AIR COOLER HEAT EXCHANGER

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Product Details
Cooling Type:
Engine Oil Cooler, Air Cooler, Radiator
Application:
Power Plants, Chemical Industry, HVAC, Petrochemical
Highlight:

Energy Efficient Air Cooled Heat Exchanger

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API 661 Compliant Air Cooler

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Reduced Water Consumption Tube Bundle

Payment & Shipping Terms
Minimum Order Quantity
1 set
Price
negotiable
Packaging Details
Sea Worthy Package
Delivery Time
80-150 days
Payment Terms
L/C,T/T
Supply Ability
depends on client's request
Product Description
Redefining Industrial Cooling: Air Coolers Engineered for Efficiency & Sustainability
Efficient cooling is critical for the safety, reliability, and profitability of your industrial operations. Our advanced Air Cooled Heat Exchangers (ACHEs) deliver excellent performance while dramatically reducing water consumption and environmental impact. Designed for the most demanding applications, our air coolers are built to maximize uptime and minimize total cost of ownership.
Comparative Analysis: Air Cooling vs. Water Cooling
The data clearly demonstrates why leading industries are shifting to air cooling technology:
FeatureOur Air CoolerTraditional Water-Cooling System
Water UsageMinimal (Only for optional spray system)Substantial (Constant evaporation & blowdown losses)
Environmental ComplianceSuperior - No thermal pollution, no chemical dischargeChallenging - Requires wastewater treatment permits
Operating CostsLower - Mainly electrical for fans, no water treatmentHigher - Combined pump/fan energy plus chemical costs
Maintenance RequirementsSimplified - Focus on mechanical componentsComplex - Fighting scale, corrosion, biological growth
Footprint & InstallationFlexible - Can be located near process equipmentRestricted - Needs water source and tower placement
Climate SensitivityPredictable dry-bulb temperature dependenceVariable wet-bulb temperature dependence
Lifecycle ReliabilityProven - 20+ years with proper maintenanceVariable - Corrosion and scaling reduce efficiency over time
Core Components Engineered for Reliability
ComponentKey Features & Benefits
Tube Bundle
  • High-efficiency finned tubes (G-fin, L-fin, extruded)
  • Multiple material options (CS, SS, duplex, admiralty)
  • Optimized tube pitch and row arrangement for maximum heat transfer
Fans & Drive System
  • Aerodynamically optimized fiberglass or aluminum blades
  • Energy-efficient IE3/IE4 motors with VFD options
  • Precision gearboxes or direct drives for smooth operation
Structure & Plenum
  • Galvanized or painted carbon steel framework
  • Designed for seismic and wind loads per API 661
  • Optimized air distribution for uniform cooling
Louvers & Controls
  • Motorized or manual adjustable louvers
  • Automated control systems for temperature regulation
  • Winterization packages for freeze protection
Optional Enhancements
  • Spray/evaporative cooling systems for hot climates
  • Hot air recirculation systems for cold weather
  • Noise attenuation packages for sensitive areas
Performance That Delivers Results
Energy Efficiency
  • Variable frequency drives optimize fan speed to match cooling demand
  • Aerodynamic fan designs reduce power consumption by 15-25%
  • Intelligent controls minimize energy use during off-peak conditions
Operational Flexibility
  • Modular designs allow for easy capacity expansion
  • Multiple bundle configurations (forced draft, induced draft, A-frame)
  • Customizable for specific process requirements and space constraints
Reduced Environmental Impact
  • Eliminate water consumption from cooling operations
  • Minimize chemical usage and wastewater generation
  • Lower carbon footprint through reduced energy consumption
Industry Applications
Oil & Gas
  • Gas compressor aftercooling (up to 200 bar)
  • Process fluid cooling in refineries
  • LNG plant intermediate cooling
Power Generation
  • Hydrogen cooling in power plants
  • Lubrication oil cooling for turbines
  • Air compressor aftercooling
Chemical Processing
  • Reactor effluent cooling
  • Distillation column condensers
  • Solvent recovery systems
Our Engineering Difference
Advanced Thermal Design
  • Proprietary software for precise performance prediction
  • Airside and tubeside optimization for each application
  • Consideration of site-specific ambient conditions
Quality Manufacturing
  • ASME and PED compliance
  • Advanced fin attachment technology
  • Comprehensive testing before shipment
Global Support
  • Engineering centers worldwide
  • Local service and spare parts availability
  • 24/7 technical support for critical operations
Tangible Business Benefits
For Plant Managers
  • Reduce water-related operational costs by 60-80%
  • Minimize unplanned downtime from cooling system failures
  • Extend equipment life with reliable temperature control
For Sustainability Officers
  • Achieve water conservation targets
  • Reduce environmental permit complexity
  • Support corporate ESG initiatives
For Financial Controllers
  • Predictable operating expenses
  • Lower total cost of ownership
  • Faster return on investment (typically 2-3 years)
Technical Specifications
ParameterRange
Heat Duty100 kW to 100 MW
Air Flow50 to 2,000 m³/sec
Design PressureVacuum to 200 bar
Design Temperature-50°C to +400°C
Tube MaterialsCarbon Steel, Stainless Steel, Duplex, Titanium
Fin MaterialsAluminum, Carbon Steel, Stainless Steel
StandardsAPI 661, ASME, ISO 13706, PED
Ready to explore how air cooling can transform your operations?
  • Request a Feasibility Study - Our engineers will analyze your specific application
  • Download Case Studies - See how similar operations achieved savings
  • Schedule a Site Assessment - Get a customized solution for your facility
  • Calculate Your Savings - Use our online ROI calculator

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