SA350 GR.LF2 CL1 Self Reinforced Nozzle Low Temp Pressure Vessel Parts

SA350 GR.LF2 CL1 Self-Reinforced Nozzle: Low-Temp Pressure Vessel Part​

1. Introduction

The ASME SA350 GR.LF2 CL.1 Self-Reinforced Nozzle is a high-integrity forged steel component used in pressure vessels and piping systems operating at cryogenic temperatures (down to -46°C/-50°F). Its integral reinforcement eliminates the need for separate weld-on pads, enhancing structural reliability and reducing failure risks in services like LNG, petrochemical, and refrigeration.

2. Technical Specifications

Material Standard

• Designation: ASME SA350 (Equivalent to ASTM A350)

• Grade: LF2 (Carbon steel optimized for low-temperature toughness)

• Class: CL.1 (Stringent impact testing requirements)

Chemical Composition (Typical)

*Nickel enhances low-temperature toughness.

Mechanical Properties

3. Self-Reinforced Design

• Integral Hub: Forged as a monolithic thickening around the branch opening.

• Purpose:

  • Compensates for material removed during penetration (per ASME BPVC Section VIII Area Replacement Method).

  • Reduces stress concentration at nozzle-vessel junctions.

• Advantages vs. Weld-On Pads:

  • Eliminates pad-to-shell crevices (reduces corrosion/fatigue risks).

  • Simplified NDE inspection (no weld fusion zone).

  • Improved pressure cycle fatigue resistance.

4. Manufacturing & Quality Control

Production Process

1. Forging: Hot-forged to shape (press/hammer/ring rolling).

2. Heat Treatment:

   • Normalizing + Tempering (mandatory for grain refinement and toughness).

3. Machining: Precision CNC to final dimensions (weld bevels, bore, reinforcement contour).

Mandatory Testing

• NDE:

  • 100% UT (ASTM A388) for internal defects.

  • 100% MT/PT for surface flaws.

• Impact Testing: CL.1 requires triple specimens @ -46°C.

• Hardness Survey: Post-PWHT to ensure ≤ 200 HB (typical).

5. Welding & Fabrication

• Preheat: 95–200°C (prevents hydrogen cracking).

• PWHT (Post-Weld Heat Treatment):

  • Mandatory per ASME BPVC Sec. VIII (UCS-56) to relieve stresses.

  • Typical cycle: 595–650°C for 1 hr/inch thickness.

• Welding Standards: Qualified per ASME Sec. IX.

6. Applications

• Industries: LNG storage, cryogenic plants, ethylene units, ammonia refrigeration.

• Typical Services: Liquid nitrogen (-196°C), propane (-42°C), CO₂ (-78°C).

7. Compliance & Standards

8. Key Advantages

• Low-Temperature Toughness: CL.1 impact certification for -46°C service.

• Reduced Weld Joints: Monolithic design minimizes leak paths.

• Lifecycle Cost Savings: Lower inspection/maintenance vs. pad-reinforced nozzles.

9. Limitations

• Cost: Higher initial cost than carbon steel nozzles without reinforcement.

• Lead Time: Complex forging/heat treatment extends manufacturing.

For fabrication, always reference ASME BPVC Section VIII and MSS-SP-97 for dimensional tolerances. Testing must include triplicate impact tests at the design temperature to validate CL.1 compliance.